SUYOG CHOUGULE

Embedded Systems Engineer

Software, hardware, motion

Building systems that move the real world.

I am an embedded systems engineer in Hyderabad, India, building embedded software and robotics systems in C++, C, and Python. At MedPlus, I develop real-time motor-control firmware, ROS 2 drivers, and autonomous warehouse robotics, backed by hands-on hardware experience.

400W – 3kW Modular FOC Motion Drives
>60% CAN Latency Reduction
ROS 2 / Nav2 Autonomous AGVs & MoveIt 2
Hyderabad, India (Open to relocation)
suyogchougule800@gmail.com
+91 9741687782

Selected work

Embedded software, robotics, and motion-control projects: from STM32 firmware and BLDC/PMSM motor drivers to ROS 2 navigation and robotic-arm communication.

Automated Medicine Picker RGV
Robotics & Autonomous Navigation

ROS 2 Warehouse Robotics: AGV & ASRS RGV

Warehouse navigation with ROS 2 Nav2, dual LiDAR and RGB-D sensing, plus embedded control for automated medicine picking and refilling.

Engineering details
  • ROS 2 Nav2: Developed warehouse AGV architecture leveraging dual 2D LiDAR sensing for localization/navigation and RGB-D depth perception for obstacle avoidance.
  • RGV Controller & Automation: Engineered RGV controller hardware and firmware powering automated warehouse medicine pickers, pickup sequences, and station refills.
ROS 2 Nav2 Dual 2D LiDAR RGB-D Perception ASRS / RGV AGV Navigation
Power & Energy Storage

Fast-Charging Li-Ion / Supercapacitor System

Hybrid energy-storage architecture with custom battery monitoring, active balancing, and protection circuitry.

Engineering details
  • System Architecture: Led electrical architecture and system design for a hybrid lithium-ion / supercapacitor energy-storage system targeting ~60-second charging.
  • BMS Design: Designed a custom battery management system (BMS) including cell monitoring, active balancing, protection circuitry, current/voltage sensing, and pack-level safety thresholds.
Li-Ion Supercapacitor Custom BMS 60s Charging Active Balancing
Twara Base Board Front View
Embedded Firmware & Robotic Arms

Robotic-Arm Startup & Position-Recovery Firmware

Startup sequencing, motor-driver initialization, and EEPROM-based position retention for robotic arms using CAN and RS485.

Engineering details
  • State Machine Control: Designed startup state machine for 24 V SMPS sequencing, motor-driver initialization, onboard I/O control, and last motor turn count (LMTC) restoration.
  • Position Retention: Implemented EEPROM-based LMTC retention for position recovery with single-turn absolute encoders over CAN and RS485 buses.
STM32 HAL KiCad CAN Bus RS485 EEPROM LMTC
3D Kinematic Arm Motion Animation
Robotics Software & Linux Drivers

ROS 2 Control Drivers, MoveIt 2 & SocketCAN

Hardware interfaces for motor drivers, mobile robots, and robotic arms, with MoveIt 2 motion planning and a Linux SocketCAN USB-to-CAN interface.

Engineering details
  • ROS2 Hardware Interfaces: Developed ROS2 Control interfaces for Twara motor drivers, AMR platforms, and robotic arms, integrated with MoveIt 2 for servoing and motion planning.
  • SocketCAN Interface: Built a USB-to-CAN converter supporting SocketCAN on Linux for real-time robotic diagnostics and motor communication.
ROS2 Control MoveIt 2 SocketCAN USB-CAN AMR Platforms
High-Power PCB & Gate Drive Stage
Power Electronics & STM32 Firmware

50 kW Type 3 DC Fast Charger Prototype

A funded charger prototype combining a Vienna rectifier, PSFB converter, gate-drive hardware, and STM32 SiC/IGBT control firmware.

Engineering details
  • NIDHI PRAYAS Funded: Secured INR 700,000 through GoI NIDHI PRAYAS and INR 100,000 in prototype funding to design a 50 kW Type 3 DC fast charger.
  • Power & Gate Drives: Integrated a Vienna rectifier front-end and PSFB DC-DC converter. Designed high-power PCBs, gate drivers, current sensing, and STM32 SiC/IGBT firmware.
Vienna Rectifier PSFB DC-DC STM32 MCU SiC / IGBT Drivers NIDHI PRAYAS

Talks & recognition

Sharing work and lessons from building robotic systems.

State Board Mathematics Topper

Ranked #1 state-wide in the Class XII mathematics board examination, scoring a perfect 100 out of 100.

Professional Experience

May 2025 — Present

Embedded Systems Engineer

MedPlus India Pvt. Ltd. (Hyderabad, India)

  • Lead development of a modular BLDC/PMSM motion-control platform based on the STSPIN32G4, spanning embedded control hardware, firmware, interchangeable 400 W–3 kW inverter stages, feedback interfaces, and CANopen communication.
  • Develop the embedded and sensor architecture for a warehouse AGV using ROS 2 Nav2, dual 2D LiDAR, and RGB-D sensing for autonomous navigation and obstacle detection.
  • Lead technical evaluation and integration of sensors, motors, motor-control electronics, and other robotic hardware, coordinating directly with suppliers through prototype selection and system integration.
  • Lead development of a lithium-ion/supercapacitor energy-storage system targeting approximately 60-second charging, including pack architecture, cell configuration, charging strategy, balancing, protection, and system-level design.
July 2024 — May 2025

Associate Engineer - Embedded Systems

Twara Robotics (formerly Gati Robotics @ARTPARK IISc Bangalore, India)

  • Redesigned the robotic-arm communication backend in C++, reducing end-to-end command latency by more than 60 percent compared with the previous script-based implementation.
  • Developed embedded startup, motor initialization, I/O control, persistent position recovery (EEPROM LMTC), and CAN/RS485 communication for robotic-arm control hardware.
  • Developed ROS2 Control hardware interfaces for Twara actuators, AMR platforms, and robotic arms, and integrated MoveIt 2 for motion planning and servo control.
Jan 2024 — June 2024

Embedded Systems Intern

Twara Robotics (Bangalore, India)

  • Developed ROS2 Control interfaces and robotic-arm software integrating motor drivers with MoveIt 2.
Aug 2023 — Dec 2023

Embedded Systems Intern (Remote)

Twara Robotics

  • Developed a reusable ROS 2 driver for Twara actuators and motor-control software for a Dynamixel-based soft-robotics test platform.
Nov 2021 — Dec 2024

Founder and Embedded/Power Electronics Engineer

Ripple Technologies (Manipal, India)

  • Secured INR 700,000 through the Government of India NIDHI PRAYAS program and INR 100,000 in institutional prototype funding for DC fast-charger development.
  • Led electrical and embedded design of a 50 kW DC fast charger integrating a Vienna rectifier and phase-shifted full-bridge (PSFB) DC-DC converter.
  • Designed high-power PCBs, gate-driver circuits, voltage/current sensing, and STM32 firmware for IGBT/SiC switching stages; implemented real-time control and fault detection.

Technical Skills

My domain expertise spans from low-level motor drive silicon and PCB layout to high-level robotics navigation and control algorithms.

Programming

C C++ Python

Embedded Systems

STM32 / STSPIN32G4 FreeRTOS Bare-metal Firmware Raspberry Pi Linux Real-Time

Robotics & Motion

ROS 2 ROS2 Control MoveIt 2 Nav2 Gazebo BLDC / PMSM FOC Cascaded Loops

Communication

CAN 2.0B CANopen SocketCAN RS485 I2C SPI USB

Hardware Design

KiCad Multilayer PCB Design Power Electronics Motor Drives (400W–3kW) Vienna Rectifier / PSFB IGBT/SiC Gate Drivers

Tools & Simulation

Git MATLAB / Simscape Fusion 360 Electronics Three.js Node-RED

About Me

I am an Embedded Systems Engineer with a B.Tech in Mechatronics from Manipal Institute of Technology. I specialize in the intersection of real-time control firmware, motor drives, robotics middleware, and multi-layer PCB hardware.

Currently at MedPlus India, I lead the development of a modular STSPIN32G4 BLDC/PMSM motion-control platform spanning 400 W to 3 kW inverter stages, architect the embedded sensor suites for warehouse AGVs using ROS 2 Nav2 and dual 2D LiDAR / RGB-D sensing, and engineer custom BMS battery pack architectures.

Previously at Twara Robotics (@ARTPARK IISc Bangalore), I redesigned the robotic-arm communication backend in C++, cutting latency by over 60%. As Founder of Ripple Technologies, I led the electrical design of a 50 kW Type 3 DC fast charger backed by INR 800,000 in NIDHI PRAYAS and prototype funding.

"Engineering is about creating robust pipelines between abstract mathematics, digital controllers, and the physical kinematics of hardware."
— Suyog Chougule

Education

Manipal Institute of Technology

B.Tech in Mechatronics
2020 — 2024 Manipal, India
CGPA: 8.3 / 10

SV PU College

Pre-University / Class XII
Graduated May 2020 Bangalore, India
Grade: 91.3%

Get In Touch

Looking for an embedded software or robotics engineer? Get in touch about C/C++ firmware, ROS 2 development, motion control, or motor-driver engineering opportunities. Based in Hyderabad, India; open to relocation.

Call Me +91 9741687782
Location

Hyderabad, India (Open to Relocation)